Sr. Manufacturing Mechanical Assembly DFX Engineer

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!    This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. Blue Origin's Emerging Systems business unit is building TeraWave, a satellite communications constellation powered by the most advanced optical communications architecture ever attempted: thousands of optically interconnected satellites delivering symmetrical data speeds of up to 6 Tbps anywhere on Earth, providing enterprise and hyperscale customers with resilient, scalable connectivity for critical operations where terrestrial infrastructure cannot reach. As a Senior Manufacturing Mechanical Assembly DFX Engineer, you will own the end-to-end mechanical assembly design integration of TeraWave modules — bridging structural design, mechanical integration, and volume production readiness. As a foundational element of TeraWave operations, hardware must be architected not only for performance but for manufacturability, testability, reliability, and serviceability at constellation scale. This is a hands-on role for an engineer who has designed, integrated, and shipped complex mechanical assemblies in fast-moving, high-volume manufacturing environments and wants to apply that experience to hardware operating at orbital scale. Special Mentions: Relocation assistance is available for qualified candidates. Travel: Up to 50%. Responsibilities Lead and facilitate  DFX reviews  (DFM, DFA, DFT, DFC) throughout all phases of the product lifecycle, from concept through production Partner with design engineering teams to provide  manufacturing feedback early in the design cycle , identifying risks and opportunities to improve producibility Analyze complex mechanical drawings, models (CAD), and assemblies to identify  design features that may be difficult, costly, or risky to manufacture Develop and maintain  DFX guidelines, best practices, and standards  for machined parts, sheet metal, composites, castings, forgings, welded structures, and other manufacturing processes Drive design trade studies and cost-benefit analyses to support  design optimization decisions Collaborate with suppliers and internal manufacturing teams to understand  process capabilities and constraints Support  cost reduction and producibility improvement initiatives  on existing hardware Engage with quality engineering to identify and resolve  design-driven quality issues Contribute to the development and review of  GD&T (Geometric Dimensioning and Tolerancing)  and tolerance stack-up analyses Support  NPI (New Product Introduction)  and production readiness reviews Provide technical input to  make vs. buy decisions  and manufacturing process selection Mentor junior engineers on DFX principles and manufacturing best practices Minimum Qualifications Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related technical discipline 10+ years of experience in mechanical design, manufacturing engineering, or a closely related field Strong working knowledge of  DFM/DFA/DFX methodologies Proficiency in  3D CAD tools  (NX, CATIA, SolidWorks, or equivalent) Experience reading and interpreting  engineering drawings and GD&T  per ASME Y14.5 Familiarity with a broad range of manufacturing processes, including: CNC machining Sheet metal fabrication Welding and joining Composite manufacturing Casting and forging Additive manufacturing Excellent communication skills with the ability to clearly convey technical concepts to cross-functional teams Must be a U.S. citizen or permanent resident (required for access to export-controlled data) Preferred Qualifications Master's degree in Mechanical or Manufacturing Engineering Experience in  aerospace, defense, or space launch vehicle  manufacturing environments Familiarity with  AS9100  quality management systems Experience with  tolerance stack-up analysis tools  (e.g., 3DCS, VSA) Knowledge of  lean manufacturing  and continuous improvement methodologies (Six Sigma, Kaizen) Experience with  Model-Based Definition (MBD)  and paperless manufacturing environments Hands-on experience in a  production or shop floor environment Background in  cost modeling  or should-cost analysis Why Blue Origin At Blue Origin, we are driven by Gradatim Ferociter — "Step by Step, Ferociously." As a Senior Manufacturing Mechanical Assembly DFX Engineer, you will design and industrialize the foundational hardware connecting an orbital constellation at unprecedented scale, alongside world-class engineers solving problems at the intersection of advanced manufacturing, mechanical design, and spaceflight.   Base Pay Range for: CA applicants is $145,188.00 - $203,263.20 Other site ranges may differ Culture Statement Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles. Export Control Regulations Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a